|Theoretical Productivity:||75 ~ 90m3 / H||Mixing Host:||JS1500A Type|
|Mixing Host Power:||45KW||Batching Machine:||PLD2400|
|Aggregate Measurement:||1.2m3||Cement Measurement:||1000kg|
ready mix batching plant,
on site concrete batching plant
①, the four characteristics of HZS75 concrete mixing plant products
1. Excellent mixing system
The JS series double shaft forced mixer is equipped with short mixing time and good mixing quality. It can be stirred for dry hard, half day hard, plastic and various proportioning concrete.
2. simple operation process
The whole machine is controlled by computer, which can be controlled automatically or manually. It is easy to operate and master. Dynamic panel display, can clearly understand the operation of each component, and can store and print report data.
3. Precise metering system
Whether it is aggregate, powder or water metering components and control components, Jinteng 75 mixing station uses imported components, microcomputer control, sampling speed of more than 120 times / second, fully guaranteed accuracy and stable performance.
4. good maintenance
Each maintenance and repair site is equipped with a walking platform or a check ladder, which is intuitive and sufficient for operating space. The main unit cleaning is provided with two sets of pumping and manual operation, which ensures that all operations are carried out at any time.
②, HZS75 concrete mixing plant product introduction
The concrete mixing station is composed of the mixing machine, material weighing system, material conveying system, material storage system and control system. It is often used in large and medium sized water conservancy, power, bridge and other projects where the concrete construction is heavy and the construction period is long.
The main machine adopts the forced double shaft mixing machine, which can produce plastic, dry and hard. The quality of various concrete is reliable. The aggregate is accumulatively measured by electronic type or separately metered. The cement water additive is accurately measured by weighing scale and centralized control by computer. The operation is simple and easy to adjust and reliable, and the aggregate is lifted into a belt to transport two kinds of feeding methods.
The electrical components have reliable performance and high production power, which is suitable for on-site mass production of concrete.
Main features of the machine: It adopts a combined structure, which is very convenient for installation and relocation of the whole machine. Good mixing quality and high efficiency.
③, HZS75 concrete mixing plant technical parameters
Theoretical productivity: 75 ~ 90m3 / h
Mixing host: JS1500A type
Mixing host power: 45KW
Aggregate particle size: gravel 60mm pebbles 80mm
Cement screw conveyor: φ219mm*8m
Feeding method: electric feeding
Batching machine: PLD2400
Aggregate measurement: 1.2m3
Cement measurement: 1000kg
Water (flow metering): 150kg
Feeding height: 2.82m
Discharge height: 3.8m pneumatic discharge
Dimensions (length X width X height): 9645mmX3436mmX9700mm
Cement silo: 60T with corresponding legs
Machine power: ≥108.95KW
Feed capacity: 2400L
Discharge capacity: 1.5m3
Control mode: semi-automatic batching, manual operation
Working cycle time: 75S
④, HZS75 concrete mixing plant product details
1. Stirring system
Reasonable design , short stirring time , low consumption , low noise , and the wearing parts have a long service life.
Both the mixing blade and the lining plate are made of wear resistant materials, which are durable and easy to disassemble and replace.
It is convenient and quick to use the cylinder discharge or electric push rod to discharge. There is a hopper suitable for the mixing truck under the material door, and the discharging is rapid.
2. electronic control system
The electrical control system consists of a computer mainframe, a display, a printer, and a communication cable.
Operation and management in one, the operation is simple and convenient.
The batching system uses centralized control of the microcomputer.
The mixing station operation data can be saved for more than 10 years, which is convenient for setting management.
The formula can be represented by numbers, which is convenient for the user to identify, and the number of recipes can reach dozens.
In the case of automatic control, the manual operating system can still complete the control of the mixing station, such as batching, stirring, unloading and so on.
The system is integrated with the weak current part, which makes the installation greatly simplified and the maintenance more convenient.
3. Lifting system
Adopt lifting hopper, composed of lifting hopper, track and hoisting system.
The hoisting motor drives the reel to rotate through the reducer, and the wire rope climbs up along the track through the pulley pulling hopper. When climbing to a certain height, a pair of rollers on the hopper door at the bottom of the hopper enters the horizontal shelf of the loading frame, the bucket door is automatically opened, and the material is put into the material. Inside the mixer.
4. aggregate weighing system storage system
It consists of aggregate silo, rack, weighing hopper, aggregate conveyor and sensor.
The aggregate silo is loaded by a loader or a loading belt conveyor. The lower part of the aggregate bin is provided with an arc door feeder, which is opened and closed by the cylinder, and is combined with the centralized control of the microcomputer. When the compounding is started, the arc door opens the feeding material, and the precise compounding can be achieved. A horizontal belt conveyor is arranged under the weighing bucket, and four sensors are suspended on the belt, and the belt conveyor, the weighing bucket and various aggregates are sequentially accumulated for weighing. Aggregate weighing and discharging is controlled by PLC to ensure accuracy. The tare weight overweight microcomputer can automatically alarm, and the tare weight is automatically weighed again. After the aggregate is finished, it is sent to the lifting bucket by the belt conveyor. The lifting bucket rises along the track and the aggregate is discharged into the mixer.
5. powder metering system
Powder weighing system consists of cement weighing hopper, pneumatic butterfly valve, sensor, etc.
The powder weighing is a full sealing device, and the weighing hopper is weighed by three sensors. The weighing bucket door uses a typical pneumatic butterfly valve to drive the door, and the door is flexible and tightly sealed. Two kinds of powders are used for cumulative measurement.
6. water metering system
User self built pool, water pump, water weighing hopper, solenoid valve, etc.
Under the control of the control system, the water pump is pumped out of the water tank. When the sensor is metered to the preset value, the pump stops. When the water is discharged, the water pump I opens to make the water flow into the mixer.
7. Admixture metering system
Admixture tank, admixture scale, corrosion resistant pump, sensor, etc.
The admixture pump pumps out the admixture in the admixture tank under the control of the control system, and the pump stops when the sensor measures the preset value. When the material is unloaded, the pneumatic butterfly valve opens the shoulder, so that the admixture flows to the water weighing hopper and flows into the mixer together with the water. At the same time, another corrosion resistant pump continues to work through another cycle of admixture, stirring up to prevent precipitation of the admixture, and the corrosion resistant pump is controlled by the microcomputer.
8. pneumatic system
Air compressor, cylinder, solenoid valve, pneumatic components and other components.
The compressed air of the air compressor towel is purified, decompressed, and refueled into the branches after the gas source treatment member. The pressure in the gas path in the normal working state should be maintained within the range of 0.7-0.9 MPa.
9. the main building bracket
Ladder, platform, guardrail, steel frame, etc.
The hopper is installed under the mixer, and the stirred concrete slides into the concrete truck through the hopper.
11. powder silo
The powder is blown from the upper part of the powder silo, and a dust removing device is arranged on the top of the powder silo, which reduces the load pressure of the powder silo and prevents the dust from polluting the air. The arching device is placed in the cone and combined with the pneumatic system and the control system to automatically break the cement in real time or manually break the arch.
12. cement warehouse
Bulk cement storage equipment can replace civil construction silos, with waterproof, moisture proof, prevent cement loss and environmental pollution, small footprint, long service life and low cost.
13. conveyor system
The hopper and track design of the bucket elevator can conveniently and efficiently hold and dump the aggregate, saving one half to two thirds of the floor area compared with the usual oblique belt conveying.
The screw conveyor adopts high quality steel pipe with good rigidity; double pitch blade reduces the degree of material conveying and compression; high quality gearbox, heavy duty design, large torque and low noise; optional universal ball joint makes the installation adjustment and steering convenient; The middle and rear bearings are easy to install.
14. the control system
The center of the mixing station is controlled by computer. It can be controlled automatically or manually. It is easy to operate and easy to master. Dynamic panel display, can clearly understand the operation of each component, and can store and print the report data.
15. pneumatic system
The execution device of the mixing station action, its function is to switch the warehouse doors in time according to the instructions issued by the industrial microcomputer, to break the cement in the cement silo, and to stir the additives to ensure the accuracy of various aggregates, cements and additives. Metering and completing the loading task of the finished material.
Contact Person: Karen